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8Jun/17Off

Thread Check Inc. Introduces Technical Video Series

Video on How to Use Thread Plug Gages

Thread Check Inc. has introduced a technical video series on gaging and measuring instruments. The first 3 videos with cover the basics of how to use thread plug gages, ring gages, and Thread Check's digital thread depth gage. The videos will help in answering the common question the company has received over 30 years. Thread Check plans to release more educational videos in the near future. The videos will assist Thread Check's customers' with gaging and measuring applications. All videos will be available on Thread Check's web site as well as posted to Thread Check's You Tube account. The videos are being produced by Ofer Cohen of Rabbit Foot Productions. Ofer Cohen is an accomplished videographer and independent filmmaker with over 30 years of extensive and diversified experience in global events, travel, adventure, and industrial work.

The first video on How To Use Thread Plug Gages explains the basic thread nomenclature specified on gages and handles and discusses the importance of calibration, handling and storage of the gages. The video provides clear detail on the basics of gauging a part with both the go and the no go gage members.

 

How to Use Thread Plug Gage Video

https://www.threadcheck.com/technical-videos/technicalinfo/

 

12May/17Off

Barcor Chamfer Gages

Digital Chamfer Gages

The BARCOR CHAMFER GAGE is a precision instrument specifically designed to measure the top (major) diameter of a chamfer, countersink, center drill, or tapered hole. Just press the spring loaded, conically ground, precision 3-blade Gaging Plunger into the chamfer or countersink and instantly read the dial in .001" or .01mm/.02mm diameter increments.

The BARCOR CHAMFER GAGE is a direct reading instrument. The Barcor Chamfer gage does not require a setting master or standard. To "Zero" the gage or check the setting, press the base of the gage against flat ground surface and adjust the dial to read the "Set To" number stamped on the back.

The CHAMFER GAGE is offered in two angular ranges:

  • 0°-90° for angles of 90° or less,
  • 90° - 127° for angles greater than 90° but less than 127°.
  • Models for angles larger than 127° can be priced on request.

The BARCOR CHAMFER GAGE is supplied with a hardened tool steel gaging plunger. Optional Solid Carbide Gaging Plungers with a LIFETIME wear guarantee are also offered. Other options include .0001" reading Super CHAMFER GAGE, External Models, Micrometer

Models, HALF SIZE Models, Electronic Models with SPC capabilities, Masters with long form calibration traceable to N.I.S.T..

The chamfer gage is ideal for measuring chamfers in piston rings, shaft centers, bushings, stampings, valve seats, rivet seats and tube flares, hydraulic fittings, and screw machine parts.

Thread Check offers over 320 standard chamfer gage models in inch, metric, O.D., solid carbide, and high precision readoutBarcor Inc

 

 

 

 

 

 

https://www.threadcheck.com/barcor-chamfer-gages/

9Mar/17Off

Flex Hole Location Gages

Thread Check Flex Hole Location gages

Flex Hole Location Gages by Thread Check Inc.

Flexible hole location plug gages also referred to as centerline hole location plugs are used to determine the true centerline to centerline distances of threaded holes. The flexible hole location gage is slotted at 90° increments to ensure positive location on the thread flanks regardless of hole size. This feature provides a firm locating grip without pulling the shoulder of the plug up against the hole face thus avoiding any squareness error being transferred to the centerline measurement. The center is concentric to the threaded section within .0002” TIR for probe location of coordinate measuring machines as well as plate inspection setups as “overpin” measurements. The flexible hole location gage can also be used with vee blocks to check concentricity to other diameters. Thread Check stocks flexible hole location gages in unified and metric sizes.

 

  • Positive grip on flanks regardless of hole size.
  • Center is concentric with threaded section within .0002” T.I.R. for probe location of coordinate measuring machines.
  • The .2500 +/- .0001(6.35mm +/- .0025mm) shank is concentric to the threaded section within .0002 T.I.R. prior to slotting and may be used with micrometers or plate inspection setups as “overpin” measurement.
  • Used with vee-block, concentricity checks can be made with other diameters.
  • Sizes #10 (M5 Metric) and smaller are solid tapered thread form from low limit to high
    limit of class 2B pitch diameters.

Gage sets are available. Thread Check’s expert sales engineers can assist you with selecting the correct gages for your application.

https://www.threadcheck.com/flexible-hole-location-gages/

https://www.threadcheck.com/

info@threadcheck.com
Tel:631 231 1515

 

20Oct/16Off

New Chamfer Gage

Chamfer Gage

Thread Check offers the GSG chamfer gage which is an innovative easy to use gage for accurately measuring chamfers. The indicator features a hard programmed ratio measuring mode which accurately calculates the chamfer size. The instrument includes one digital indicator, 1 collet assembly, 1 attachment housing and 1 thumb ring. Individual anvils and chamfer ring masters are offered in a wide range of standard and custom sizes. 3 Piece chamfer gage sets in 3 lengths and 4 included angle sizes are also available. Anvils are offered in standard sizes of 62°, 92°, 120°, and 135° as well as custom angles priced on request. The lengths include 2.0”, 4.0” and 6.0”.

Chamfer master ring gages are available in A2 steel and carbide. Chamfer master ring gages are supplied in class X tolerance and include a long form calibration report

15Aug/16Off

How to Use Thread Plug Gages

Thread plug gages are very easy to use. The user must first select the correct size thread plug gages for the corresponding externally threaded product. Thread plug gages should be clearly labeled on the handle but also on the gage members when possible. This is obviously critical but sometimes difficult as drawings and specification requirements are frequently missing, incomplete, or incorrect. The user of the thread plug gages should ensure that the correct major diameter, TPI/pitch, Class of fit, and any special pitch diameters are clearly specified.

The user should also confirm that the gages conform to the proper national or international standard. In the USA it is commonly assumed that metric thread plug gages conform to the ANSI/ASME B1.16M but this may not be the case particularly when working with an international customer or a globally recognized company with manufacturing facilities located in the USA and engineering located in Asia or Europe. Other metric standards like ISO or JIS may be required. It is also important to confirm that pitch diameters on the gages match the part specification. For example a part gaged prior to plating will have special pitch diameters. The thread plug gages selected should be engineered and made correctly to the preplate or before plate pitch diameters.

Thread plug gages should be marked with B/P or P/P designation for quick and easy identification. Finally the inspector should confirm the gages are calibrated. It is always advisable to recheck the thread plug gages prior to use regardless of the calibration sticker’s current status. Many companies arbitrarily select annual frequencies of calibration rather than basing frequency on usage. This can be dangerous as thread plug gages can be worn out of tolerance or damaged during the course of a production run. Thread Measuring wires or a 3-Wire Thread Measuring System can accurately measure pitch diameter and confirm the thread plug gage is still within tolerance.

The best thread plug gaging practice utilizes several sets of thread plug gages. One or two gages can be used for in process inspection while another gage can be used for final inspection and a master thread plug gage retained for dispute in the event that gages fail to correlate on acceptance or rejection.AGD thread plug gages are designed with a chip groove for sizes above .164” (#8). The chip grooves purpose is to clean the threads of the work piece but it should really not be relied on. It is highly recommended that the work piece be as clean and burr free as possible to reduce friction and wear on the gage. A clean thread prior to gaging will provide the inspector with more sensitivity of thread fit.

Thread plug gages should be cleaned with solvent or air and then frequently recoated with a rust preventative/gage preservative. In clean room environments Isopropyl alcohol may be substituted to help reduce friction on the gages. Thread plug gages should be protected in plastic tubes or coated in wax when not in use to prevent nicks to the threads. All gauging whenever possible should be done over an inspection table in the event that the gage is accidentally dropped. If a gage is dropped it should be immediately re-inspected for damage.The go thread plug gage should engage the internal threaded part with very little force used. The engagement should be smooth.

There is no specification regarding torque or pounds of pressure for using thread plug gages. Common sense should be applied based on factors of thread size, pitch, and application. If the gage starts to bind, the inspector should stop before damaging the part or the gage. The part may be undersized or tapered. Other possibilities include lead error or a damaged thread. With fine threads the inspector should be careful to not cross thread the parts.

It is important to use the no go gage as it checks pitch diameter exclusively. It is unaffected by other conditions in the screw thread as it is intentionally truncated on the crests and with greater clearance applied on the roots of the thread. The no go thread plug should not enter the part more than 3 turns although in practice it is advisable to limit the amount of turns to 1 ½ - 2 turns max. The user just simply counts turns. The end user should review the applicable thread specification in detail as there are variations to the above practice.

https://www.threadcheck.com/no-go-gaging-per-ansi-asme-b1.2-1983-an-american-national-standard/technicalinfo/

https://www.threadcheck.com/how-to-use-thread-plug-gages/technicalinfo/

21Jul/16Off

Thread Check ISO Certification Audit

We are pleased to announce that Thread Check Inc. passed its 2016 ISO 9001:2008 Audit with a perfect score.

ABS Quality Evaluations conducted a full 1 day audit of Thread Check' quality management system. There were no major or minor non conformities found during the audit. This is the 7th year in row with zero nonconformities. This is a testament to our organization's continued commitment to customer satisfaction, employee empowerment and continuous improvement.

I would like to thank and congratulate all of our employees for their commitment to the quality management system.

Thread Check Inc. is now planning on implementing ISO 9001: 2015 for the coming year.

23Jun/16Off

New Thread Check Catalog

Thread Check Inc., is proud to announce the release of our 2016 Precision Gage Solutions catalog with over 180 pages of precision gages, measuring instruments and technical information. Our new catalog is available for download or in an electronic book format for easy use. The new catalog has links to www.threadcheck.com where our customers can shop on line, request quotes and view hundreds of technical articles. Use the table of contents to quickly turn to the product selection of your choice. Use electronic book marks for the pages you visit frequently. The new electronic catalog works across all platforms including tables and smart phones.

http://user-CfZTcuf.cld.bz/Thread-Check-Inc-Catalog-2016

Thread Check Catalog 2016 Cover

 

 

22Jun/16Off

How to Use Thread Ring Gages

Go and no go thread ring gages are very easy to use. The user must first select the correct size thread ring gages for the corresponding externally threaded product. This is obviously critical but sometimes difficult as drawings and specification requirements are frequently missing, incomplete, or incorrect. The user of the thread ring gages should ensure that the correct major diameter, TPI/pitch, Class of fit, and any special pitch diameters are clearly specified. The user should also confirm that the gages conform to the proper national or international standard. In the USA it is commonly assumed that metric thread gages conform to the ANSI/ASME B1.16M but this may not be the case particularly when working with an international customer or a globally recognized company with manufacturing facilities located in the USA and engineering located in Asia or Europe. Other metric standards like ISO or JIS may be required. It is also important to confirm that pitch diameters on the gages match the part specification. For example a part gaged prior to plating will have special pitch diameters. The thread ring gages selected should be engineered and made correctly to the preplate or before plate pitch diameters. The thread ring gages should be marked with B/P or P/P designation for quick and easy identification. Finally the inspector should confirm the gages are calibrated. It is always advisable to recheck the thread ring gages prior to use with the matching set plug regardless of the calibration sticker’s current status. Many companies arbitrarily select annual frequencies of calibration rather than basing frequency on usage. This can be dangerous as thread ring gages can be worn out of tolerance or damaged during the course of a production run. The best thread ring gaging practice utilizes several sets of thread ring gages all set to a matching master set plug gage. One or two sets can be used for in process inspection while another set can be used for final inspection and a master set retained for dispute in the event that gages fail to correlate.

Adjustable American Gage Design - AGD thread ring gages are designed with radial slots which form natural dirt grooves that tend to clean the threads of the work piece. It is important to note that thread ring gages are not work dies. It is advisable to clean the work piece prior to gauging as this will extend the wear life of the thread ring gages. Thread ring gages should be cleaned with solvent or air and then frequently recoated with a rust preventative/gage preservative. Thread ring gages should be laid flat to prevent them from rolling off a table. All gauging whenever possible should be done over an inspection table in the event that the gage is accidentally dropped. If a gage is dropped it should be immediately re-inspected with a matching set plug. Any impact to the thread ring gages may result in a change to its size.

The go thread ring gage should engage the externally threaded part with very little force used. The engagement should be smooth. There is no specification regarding torque or pounds of pressure for using thread ring gages. Common sense should be applied based on factors of thread size, pitch, and application. If the gage starts to bind, the inspector should stop before damaging the part or the gage.  The part may be oversized or tapered. Other possibilities include lead error or a damaged thread. An inspector can evaluate the critical elements of the threaded part by inspecting the major diameter using a measuring instrument such as a micrometer. Pitch diameter may be checked by using a 3-wire method. Lead, angle and minor diameter can be checked with an optical comparator or vision system. With fine threads the inspector should be careful to not cross thread the parts.

It is important to use the no go gage as it checks pitch diameter exclusively. It is unaffected by other conditions in the screw thread as it is intentionally truncated on the crests and with greater clearance applied on the roots of the thread. The no go thread plug should not enter the part more than 3 turns although in practice it is advisable to limit the amount of turns to 1 ½ - 2 turns max. The user just simply counts turns. The end user should review the applicable thread specification in detail as there are variations to the above practice. https://www.threadcheck.com/no-go-gaging-per-ansi-asme-b1.2-1983-an-american-national-standard/technicalinfo/.

Thread Check Inc.
info@threadcheck.com
www.threadcheck.com
631-231-1515

26Apr/16Off

Root Relief in Thread Ring Gages

All Thread Check Inc. thread ring gages are root relieved for longer gage life and more accurate gaging. Thread ring gages are manufactured with a root clearance in the major diameter which eliminates the possibility of interference from the full form section of the thread setting plug and major diameter of the part being gaged. This critical feature assures that the thread flanks are making proper contact.

Root Relief in Thread Ring Gages

14Mar/16Off

STI Helical Coil Thread Gages

STI helical coil thread gages are used to gage tapped threaded holes prior to installing screw thread inserts. Screw thread inserts are used to provide stronger thread assembly or to repair a damaged thread.

If the tapped hole gages correctly then it is not necessary to gage the installed insert. The go thread plug may not enter freely after the insert is installed. A properly manufactured insert will always seat itself when the bolt and screw is installed and tightened.

The no go gage should not enter more than 3 turns. Tapped holes should be thoroughly cleaned prior to gaging.

STI gages are manufactured to class X tolerances. W tolerance plug gages are priced on request.

Thread plug gages are manufactured of oil hardened tool steel. Thread Check Inc. offers chrome plated STI thread plug gages which can extend the wear life of the gage by more than 100% thus providing dramatic savings on replacement cost.

STI thread gages are avialable in unified, metric, and special sizes.

https://www.threadcheck.com/2-56-unc-2b-sti-go-nogo-thread-plug-gage-w-handle-class-x/thread-gages-gauges/

sti-thread-plug-gages

www.threadcheck.com
info@threadcheck.com
631 231 1515